Hot Form Dies
The process of hot forming allows for the shaping of high temperature alloys which is an important method for creating quality and high strength aircraft parts and custom tooling. This process has numerous advantages over other forming methods as it is accurate and able to handle complex and intricate shapes. This process is similar to cold forming, but unlike other methods of forming, both the tool and the component are heated. The temperatures can range from 600-980 degrees Celsius, depending on the materials used. The process works by bringing the sheet metal in contact with the hot die at the same time the hot punch is lowered into the die, shaping the part. For the part to form properly, it must be held under the forming pressure for a certain amount of time.
A major advantage of hot form dies is the ability to create an accurate form. High definition of form is possible with hot form as it prevents springback and allows for the most accurate way to form a part. The ability to create complex shapes that are consistent and accurate is vital to the success of a part and the company's reputation. The hot forming process will prevent thinning or necking of the sheet. It allows for high definition of form by heating both the sheet metal and tooling.
Galaxy Technology recommends hot form dies because they are resistant to cracking, which can be a significant issue when using titanium. The process also reduces waste by creating parts that are durable and resistant to breaking and splitting. The hot forming process is less expensive than other methods like superplastic forming, making it a valuable option for companies seeking ways to lower costs.
Contact us today to learn more about how hot form dies can benefit your business.
Testimonials
Galaxy has maintained the highest quality and delivery throughout our working relationship and during Hawker Tooling Offload Program in previous years. Hawker views Galaxy as a very valued partner and would recommend them as a supplier to other companies.
- Hawker Beechcraft
Galaxy has been a valuable partner to Boom Supersonic in our mission for more connected travel. By supporting our CNC needs with amazing quality and service we have been able to keep our manufacturing teams fluid in the assembly of the XB-1 Demonstrator. We at Boom very much appreciate and look forward to a continued partnership with Galaxy Technologies.
- Boom Supersonic
Galaxy Technologies has steadily climbed their way to the top of our preferred supplier list over the years. Due to their excellent project management, communication, and dedication to quality, we are happy to have a partner like Galaxy Technologies that is committed to helping our business grow now, and in the years to come.
- GKN Aerospace Engine Systems
Because of Galaxy's versatility, we are assured that unique tooling can be produced in a quality manner and meet our strenuous deadlines.
- Cessna Aircraft Co.
Galaxy Technologies is a favored first tier supplier for Boeing Defense Systems of St. Louis Mo. Galaxy Technologies quality and delivery are second to none in the aerospace industry. First time quality is not just a catch phrase, it is something they live and breath everyday. Some of the countries best designers, machinists and toolmakers are from SE Kansas the airplane capital of the world. Their capabilities of concept, design and final fabrication of major and minor tooling jigs, fixtures and components is what make them stand out above the competition.
- Large Major OEM
We find your team to be technically skilled, good communicators who understand both our needs and those of our customer, and systematically find a way to meet them. I assure you that this performance, along with the favorable performance you have shown us for years, rank you among our most preferred suppliers.
- Synchronous Aerospace Group, Helicomb International
Galaxy is a great supplier. The attention to all detail on every aspect of the build is one of a kind on each program. Team work they provide and support is remarkable. Their experience to all build questions is on point and they are not afraid to provide their insight to the build.
- PPG
Just wanted to let you know the 680 Winglet Check Fixtures that you built for us are working great! Stay healthy.
- Winglet Technology, LLC
I have come to expect great results with GTC based on our many years of working together and have not been disappointed. I feel GTC sets the benchmark for service and quality when it comes to design and tool build.
- Rubbermaid
We Finally got the bridge mold plumed and we ran it on Tuesday It ran great, parts look good and fit good, see attachments, and they look like they will pass our FA measurements. Thank you for doing us a great job. I look forward to working with you again in the future.
- Lifetime Products