Equipment List

Tooling for Aerospace

Our state-of-the-art precision production equipment is tailored to deliver excellence to our customers. It is this equipment, coupled with intelligent design, that allows us to produce tooling and components to meet your needs with meticulous accuracy.

The solutions we provide are the result of great communication, to understand your project and then deliver results to meet your goals.

CAD/CAM	MILLS	DRILLS
CNC	LATHES	SAWS
INSPECTION	GRINDING EQUIPMENT	WELDING
OPTICAL COMPARATOR	HONE	PRESS
EDM	DUPLICATION	FABRICATION

CAD/CAM

6 CATIA, Version 5 Solid modeling and Surface Design System for 3D design Vista 64 workstation.

1 CATIA, Version 5 Solid modeling, 5 Axis Manufacturing and Surface Design System for 3D design on Vista 64 workstation.

1 CATIA, Version 4 Solid modeling and Surface Design System for 3D design and 3D Programming on an IBM RS6000 workstation.

3 Enovia DMU Navigator

4 PRO ENGINEER, Solid modeling design system for 3D design on Vista 64 workstations.

10 MASTERCAM, 5 Axis Programming Systems on Windows XP 64 workstations.

1 VERICUT, N/C simulation and verification on Windows XP workstations.

3 CAMAX CAMAND, 5 Axis programming and surface modeling on Vista 64 worksations.

9 CADKEY, 3D Design Systems on Windows XP workstations.

4 PROSPECTOR GOLD, Shop floor Programming and N/C verification on Windows XP workstations.

1 PROSPECTOR SILVER, N/C verification on Windows XP workstations.

CNC

1 SNK, RB-200F Double Column High Speed 6-Axis: Fanuc 30i_MA control. Automatic tool changer (40 tools). Table travel; “X” = 367”, “Y” = 114”, “Z” = 23.6”, “W” = 33.6” with +/- 95 degrees on “B” axis and +/- 360 degrees on “C” axis. Total distance under spindle of 57”. Table capacity 22,000 lbs. 6,000 RPM spindle.

1 SNK, RB-200F Double Column High Speed 6-Axis: Fanuc 15i_MA control. Automatic tool changer (40 tools). Table travel; “X” = 167”, “Y” = 114”, “Z” = 23.6”, “W” = 33.6” with +/- 95 degrees on “B” axis and +/- 360 degrees on “C” axis. Total distance under spindle of 57”. Table capacity 33,000 lbs. 6,000 RPM spindle.

1 OKUMA, MCV-AII Double Column: OSP E100M control. Automatic tool changer (50 tools). Table travel; “X” = 157 ½”, “Y” = 78 ¾”, “Z” = 17 ¾”, “W” = 42”. This machine is also 5 axis capable with B +90 to -90 and C rotating a full 360 degrees. Total distance under spindle of 59 ¾”. Table capacity 26,400 lbs. 10,000 RPM spindle.

1 OKUMA, MCV-AII Double Column: OSP U100M control. Automatic tool changer (24 tools). Table travel; “X” = 157 ½”, “Y” = 78 ¾”, “Z” = 17 ¾”, “W” = 42”. Total distance under spindle of 59 ¾”. Table capacity 26,400 lbs. 10,000 RPM spindle.

2 HAAS, 5-Axis, Model VR-11: Renishaw high accuracy spindle probe. Automatic tool changer (32 Tools). Machine travel: “X” = 120”, “Y” = 40”, “Z” = 30”, and +/- 32 degrees on “A” and “B” axis. Table capacity 4,000 lbs. 10,000 RPM Spindle.

1 OKUMA, Model MC-60VAE: OSP 7000 control. Automatic tool changer (30 tools). Table travel: “X” = 60", “Y” = 24 ¾”, “Z” = 24”. Table capacity 3,300 lbs. 5,000 RPM Spindle.

1 OKUMA, Model MC-60VAE: OSP 5020M control. Automatic tool changer (30 tools). Table travel: “X” = 60", “Y” = 24 ¾”, “Z” = 24”. Tablecapacity 3,300 lbs. 5,000 RPM Spindle.

1 OKUMA, Model MC-6VA: OSP 5020M control. Automatic tool changer (20 tools).Table travel: “X” = 49 ¼”, “Y” = 24 ¾”, “Z” = 24”. Table capacity 3,300 lbs. 4,000 RPM Spindle.

1 OKUMA, Model MC-6VA: OSP 5000-MG control. Automatic tool changer (20 tools).Table travel: “X” = 49 ¼”, “Y” = 24 ¾”, “Z” = 24”. Table capacity 3,300 lbs. 4,000 RPM Spindle.

1 OKUMA, Model MB-56VA: OSP Think 200 control. Automatic tool changer (32 tools). High speed machining capabilities with Super Nurbs. Table travel: "X" = 41", "Y" = 22", "Z" = 18". Table capacity 1,980 lbs. 15,000 RPM CAT40 Big Plus Spindle with through spindle coolant and chip conveyors.

1 OKUMA, MX-45 VAE: OSP 7000M control. Automatic tool changer (20 tools). High speed machining capabilities. Table travel: “X” = 30", “Y” = 18, “Z” = 17 ½”. Table capacity 770 lbs. 12,000 RPM Spindle.

1 HAAS, Super Mini-Mill: Automatic tool changer (10 tools). High speed machining capabilities. Table travel; “X” = 16", “Y” = 12", “Z” = 10". Table capacity 500 lbs. 15,000 RPM Spindle.

1 HAAS, VF-9: Automatic tool changer (25 tools). Table travel; “X” = 84", “Y” = 40", “Z” = 30". Table capacity 4000 lbs. 10,000 RPM Spindle.

1 HAAS, VF-8: Automatic tool changer (30 tools). Table travel; “X” = 64", “Y” = 40", “Z” = 30". Table capacity 4000 lbs. 10,000 RPM Spindle.

1 HAAS, VF-6: Automatic tool changer (20 tools). Table travel; “X” = 64", “Y” = 32", “Z” = 30". Table capacity 4000 lbs. 7,500 RPM Spindle.

1 HAAS, VF-4: Automatic tool changer (20 tools). Table travel; “X” = 50", “Y” = 20", “Z” = 25". Table capacity 3500 lbs. 7,500 RPM Spindle.

1 HAAS, HRT210-CNCB: 4th axis rotary table with 8” Chuck, Face plate and manual tail stock.

2 HURCO, Model Hawk 5M CNC knee mill with Ultramax Control and DXF translator. Table travel: “X” = 31", “Y” = 14", “Z” = 6" with 15" on knee adjustment. Table capacity 800 lbs.

1 HURCO, Model Hawk 30 CNC bed mill with Ultramax Control and DXF translator. Table travel: “X” = 35", “Y” = 18", “Z” = 20". Table capacity 800 lbs.

INSPECTION

1   BROWN & SHARPE, Xcel 9-15-9 Computerized Coordinate Measuring Machine: Programmable with PC-DMIS Online programming software. Capable of Solid Model comparisons, and reverse engineering using Mastercam Design.
          CAPACITIES
          Maximum 4000 pound capacity
          59" x 35.4" x 33.5" total x,y,z travel.

1    Leica Laser Tracker: Programmable with Pro-X in Mastercam online programming software. Capable of Solid Model comparisons, and reverse engineering.
          RANGE OF MEASUREMENT
          Horizontal: +/- 360 degrees
          Vertical: +45 degrees, -45 degrees
          Overall Distance: 50 meters

1    API Laser Tracker II: Programmable with Pro-X in Mastercam online programming software. Capable of Solid Model comparisons, and reverse engineering.
          RANGE OF MEASUREMENT
          Horizontal: +/- 300 degrees
          Vertical: +80 degrees, -60 degrees
          Overall Distance: Greater then 40 meters

1 RAM ROCKFORD, Model 10AR-6 Hardness tester

1   FOWLER, Electronic Super-bore Gauge
          CAPACITIES
          6mm to 50mm Diameter
          .250" to 1.960" Diameter

OPTICAL COMPARATOR

1 MITUTOYO, Model PH-361A with 14" screen. Equipped with 10X, 20X, 30X magnification and digital readout.

EDM

1 CHARMILLES, Wire CNC Robofil 510: “XY” travel 27.55 x 15.75, “UV” travel 27.55 x 15.75, Weight capacity 4400lbs.

1 CHARMILLES, CNC RoboForm 400 with a 128 AMP power supply, C axis, and 20 position tool changer. Table travel; “X” = 17.7", “Y” = 12.6", “Z” = 16.14". Table capacity 1200 lbs.

1 CHARMILLES, CNC RoboForm 51 with a 64 AMP power supply, C axis, and 24 position tool changer. . Table travel; “X” = 23.62", “Y” = 15.74", “Z” = 17.71". Table capacity 2200 lbs.

1 CHARMILLES, CNC RoboForm 35P with a 64 AMP power supply, C axis, and 32 position tool changer. Table travel; “X” = 13.75", “Y” = 9.84", “Z” = 11.81". Table capacity 1100 lbs.

1 CHARMILLES, CNC HD30 Hole Drilling EDM with a 30 AMP power supply. Table travel; “X” = 19.6", “Y” = 15.7", “Z” = 11.8". Table capacity 660 lbs. Min. hole dia. of .010, Max. hole dia. of .125.

MILLS

1 DEVLIEG, Horizontal Jig Mill Model 5K-72 with 50" x 72" table. Table travel: 72" in “X”, 60" in “Y” with table retraction of 24" and spindle bar travel of 24".

1 DEVLIEG, Horizontal Jig Mill Model 43H-72 with 35" x 72" table. Table travel: 72" in “X”, and 51" in “Y”. Column travel of 36" with spindle travel of 19".

1 Kearney and Treaker Model K Horizontal Mill.

4 ALLIANT, Knee Mills. Variable speed with 9" x 48" table and equipped with Digital Readout.

15 BRIDGEPORT, Series I Knee Mills. Variable speed with 9" x 48" table and equipped with Digital Readout.

1 BRIDGEPORT, Series II Special Milling Machine. Variable speed with 11" x 58" table, equipped with Digital Readout and power feed.

LATHES

1 OKUMA, CNC CROWN 762S-BB, max. Dia. 10.63 in. max. length 18 in.

1 WEBB, 21" x 60", with Taper Attachment.

1 SOUTHBEND, 21" x 72".

1 CROWN, 26" x 120", with Taper Attachment.

1 CLAUSING COLCHESTER, 15” x 50” geared head.

GRINDING EQUIPMENT

1 SHIGIYA, Model G-30 Universal Grinder with internal grinding feature. Capacity of 12" swing x 24" between centers.

1 KELLENBERGER, Model 1000U Universal Grinder with internal grinding feature. Special workhead accuracy of .000008. Capacity of 14" swing x 40" between centers.

2 OKAMOTO, Model 124N Precision Surface Grinder with 12" x 24" table.

3 HARIG, Model 612 Precision Surface Grinder.

1 HARIG, Model 618 Precision Surface Grinder.

1 GORTON, Model 375-4 Universal Tool and Cutter Grinder.

1 K.O. LEE, Model B2060 Universal Tool and Cutter Grinder.

1 K.O. LEE, Model B6060 Universal Grinder with standard accessories and work head.

1 ENCO, Model TC-302 6" Carbide Grinder.

1 OKAMOTO, Model PSG155B Precision Surface Grinder with 20" x 60" table.

HONE

1 SUNNEN, Model MBC 1800 Power Stroke Precision Honing Machine.

DUPLICATION

1 DECKEL, Model KF-1 Universal Pantograph Die-sinking Machine.

DRILLS

1 CLAUSING, Model CL 50-1600 Radial Arm Drill.

1 IKEDA, Radial Arm Drill, 6' x 17" Column.

1 GUN DRILL, Horizontal with capacity of 1" diameter and 30" depth.

SAWS

1 Hem Saw, Cyclone Semi-Automatic Miter Arm Horizontal Band Saw, 22" Throat x 16" work height.

1 Hem Saw, Model V-100-LM3 Vertical Band Saw, 20" Throat x 18" work height.

1 GROB, Model 4V-24 Vertical Band Saw, 24" Throat x 12" work height.

1 MARVEL, Model 916 Horizontal Band Saw. Capacity for 9" round and 16" flat pieces.

WELDING

1 Lincoln Mobilflex 400MS Fume extraction system.

1 Weldlogic Pulsearc MD10/100 Dual Range Precision Pulsed Micro Welder ranging from .1-100 amps and 2000 pulses per second. Equipped with a Olympus SZX 12 Research Stereo Microscope system and a Precision Abrasive Jet Cleaning System.

2 MILLER, Model 350LX Syncrowave TIG Welders.

1 MILLER, Model CP-200 MIG Welder.

1 MILLER, Model CP-302 MIG Welder.

2 MILLER, Model XMT MIG Welder with Cobra Matic Aluminum Wire Feeders.

2 MILLER, Model XMT 304 MIG Welders.

1 Hyper Therm Power Max 1650 Plasma Cutting System. Cuts 1 ½” thick alum and 1 ¼” thick steel.

2 OXY=Acetylene Equipment.

PRESS

1 ENERPAC, Vertical 50 Ton Press with electrical hydraulic control.

FABRICATION

1 METAL MUNCHER, Model MM-100 5-Station Fabrication Center.

2 FLOW 6012 IFB Dynamic Waterjet. Machine travel: “X” = 144”, “Y” = 72”, “Z” = 6

1 Meta-Lax Model 1701 Stress Relief and Weld conditionaing System.

Galaxy Tool Corporation » Winfield, Kansas » 620-221-6262
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